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I. At farms
II. During transportation to home
III. During storage
IV. During transportation to market
yards
V. At market yards
VI. At ginning & pressing factories
The contamination can be minimised considerably by adopting
the following do’s and don’ts at the above sources
I. At farms :
a) Do's
- Only after morning dew drops have evaporated picking should be started.
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Pick kapas only from well-opened bolls.
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Picking should be done only after at least 50%
of the bolls in the field have opened.
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While picking cotton, labourers should form a line
and advance forward together so that they will remain alert and could
be well supervised.
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Start picking from the bottom of the cotton plant
to avoid deposition of dry leaf bits on the bolls when the plant shakes.
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Cotton should be picked from open bolls only.
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Gather the insect-infested, stained and hard locks
as well as locks picked up from the ground in a separate bag, for
maintaining purity.
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Cotton pickers should cover their heads with cloth
to prevent cotton being contaminated with hair.
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Cotton should be covered with cotton cloth or tarpaulin
to avoid soiling of cotton.
- Tractor trolleys / bullock carts should be cleaned properly before
loading of cotton.
- Trolleys/ bullock carts should be covered from all four sides with
cotton cloth or tarpaulin.
- Labour charges should be paid to labourers based on cleanliness of
cotton by them instead of only based on weight of cotton picked.
b) Dont's
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Do not succumb to the temptation to sow more than
one variety of cotton as mixing will decimate cotton quality.
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While harvesting cotton, do not pick up leaves,
stem bits, twigs, bracts, etc.
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Avoid mixing of kapas from different varieties or
from different pickings of the same variety to maintain the grade
of cotton.
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Do not add water to kapas.
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Do not allow extraneous matter like fodder to get
mixed with kapas.
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Don’t store fire-crackers near kapas stock to prevent
fire.
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Untrained and under age labour should not be engaged.
II. During Transportation to Home :
a) Do's
- Clean the hand cart/bullock cart/ tractor trolley before loading kapas.
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Cover the cotton loaded in hand cart/tractor from
all sides with cotton cloth or canvas while transporting cotton to
the farm house/ to the market mandi.
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Different varieties must be segregated while transporting
cotton from the field to the farmer’s house for storage.
b) Dont's
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Do not sit or lie down on kapas heaps during transport.
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Do not carry any other material in the cart/ trolley
that can contaminate cotton.
III. During Storage :
a) Do's
- Storage space for kapas should be clean and dry. If cemented floor
is not available, cover the surface with cotton cloth.
- Kapas heaped in the farm house should be covered with cotton cloth.
- Cotton pickers should be paid wages on a “per-shift basis” and not
on the basis of the weight of material collected.lean
b) Dont's
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Do not store wet kapas in a closed room/ godown
as microbes might develop leading to fibre damage and discolouration.
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Do not permit combing of hair particularly by
women as falling hair will contaminate cotton.
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Do not allow workers to lie down on heaps of
kapas as hair dropping from their heads will cause contamination
of cotton.
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Different varieties/ grades of cotton should not
be mixed. Mixing them together will reduce quality and bring down
price realisation.
IV. During Transportation to Market
Yards
a) Do’s
- Cotton should be placed in clean trolleys/ bullock carts only.
- While loading cotton in the trolleys/ bullock carts, immature, rotten
and damaged bolls should be picked out.
- Only one variety should be loaded in trolleys to get proper price.
- Load cotton of single picking in the trolley at one time. Cotton
of last picking should be kept separately.
- Cotton should be covered with cotton cloth.
- Cotton should be kept protected from cotton pieces, hair, rope, toffee
wrappers, plastic, feather, coloured threads, etc.
V. At Market Yards :
a) Do’s
- Keep market yards clean.
- Cotton should be placed on cotton cloth or tarpaulin in the market
yard for proper evaluation.
- Cotton arriving at the market should be unloaded only on cemented
surface or on cotton cloth/tarpaulins.
- Cover kapas heaps with tarpaulins so that rain water does not seep
in and airborne impurities do not enter cotton.
- Ensure that paved platforms are away from trees to avoid contamination
with leaves and bird nuisance.
b) Dont's
- Never unload cotton on bare ground, as otherwise cotton will get contaminated
with soil.
- Do not mix seed cotton lots of different varieties as such mixing
will reduce cotton quality and price realization by farmers.
- Do not expose kapas to elements of nature like the sun, wind and
rain.
- Do not allow cattle and other animals to move around kapas heaps.
- Do not allow people to sit and relax on kapas heaps.
- Do not throw empty packets of tobacco, betel nuts, etc. on kapas
heaps.
VI. At Ginning & Pressing Factories
:
a) Do’s
- Ginneries should insist that cotton arriving at their premises in
carts, tractors and lorries is fully covered with cloth to protect the
cotton from rain, sun and airborne impurities.
- Keep factory premises clean – provide rubbish bins and spittoons
at different locations.
- Stack kapas on clean, paved and preferably roofed platforms or in
well-ventilated, covered godowns.
- Engage extra labour to remove contaminants while forming kapas heaps.
- Dry kapas in the sun to limit moisture content to within 7-9 per
cent.
- Provide all workers with white cotton clothings to wear and caps
to cover their heads so that hair does not contaminate the cotton.
- Handle all materials such as kapas, seed and lint with care to avoid
mixing with foreign matter.
- Install kapas pre-cleaner or use jalicots or chalnis to remove
immature bolls and foreign matter.
- Install pneumatic kapas conveyor with stone catcher to transfer
kapas to gins.
- Instruct labourers to remove all foreign matter during feeding, if
kapas is fed to gins manually.
- Use grease instead of oil in gear boxes to prevent contamination
with oil.
- Maintain proper overlap settings and ensure periodics grooving of
leather roller to avoid seed cut and to get good quality lint.
- Use proper seed grids for processing seeds of different varieties.
- Ensure good house-keeping in ginneries to avert contamination.
- Remove metal wires, bolts, machine parts, leather pieces, spilt oils,
cleaning cloth etc. to prevent their entry into kapas/lint.
- If baling press is located far away from the gin house, use cotton
bags for packing and transporting the lint.
- Adopt pneumatic conveyor system to transport lint from gin house
to baling press, to reduce manual handling to the minimum.
- Before feeding to baling press, once again ensure that no extraneous
matter gets into the lint.
- If possible, manual tramping with legs may be replaced with some
mechanical device (auto tramping).
- If manual tramping is unavoidable, provide cotton stockings to
trampers to avoid skin lesions due to abrasion.
- Use cotton cloth for wrapping pressed bales and ensure that all six
sides are fully covered.
- Stitch bale over with white cotton thread instead of with jute twine.
- Use new iron straps of 18-19 gauge and 12.5 mm width for fastening
cotton bales.
- Bale specifications should preferably be written/ printed on a cloth
label to be attached to the bale cover.
- Use quick - drying good quality ink if specifications are to be written
on the bale cloth itself.
- Store cotton bales in a covered godown to prevent it from exposure
to rain, dust, etc.
b) Dont's
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Never stack cotton on bare ground to prevent it from getting contaminated
by soil and other impurities.
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Do not allow children to play on or near kapas heaps.
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Do not roll boras on the ground while transporting them to the
press house; use trolleys instead.
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Do not spray water directly on lint. Intead raise the pressing
room humidity with Benson farns or nozzle spray systems.
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Do not allow wearing of shoes or chappals during tramping, if it
is done manually.
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Do not permit wearing of synthetic saris by workers to prevent
contamination by synthetic fibres/yarns separating from torn or frayed
edges. Do provide cotton saris instead.
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Do not use jute bags and jute twines for bale packaging.
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Do not keep inflammable material inside the factory premises.
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Do not permit smoking inside the factory.
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Do not allow vehicles (tractors and lorries) to come near kapas
heaps to minimize fire hazard.
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Do not allow eating of food near kapas heaps.
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Do not allow stray cattle and other animals inside the factory
premises.
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